Filter – Systel Engineering Controls https://www.pneumaticshop.in Supporting Your Success Tue, 21 Jun 2022 09:22:10 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.3 https://www.pneumaticshop.in/wp-content/uploads/2022/05/cropped-Systel-Logo-32x32.png Filter – Systel Engineering Controls https://www.pneumaticshop.in 32 32 CLEARPOINT® 3 eco coalescence filter https://www.pneumaticshop.in/product/clearpoint-3eco-coalescence-filter/?utm_source=rss&utm_medium=rss&utm_campaign=clearpoint-3eco-coalescence-filter https://www.pneumaticshop.in/product/clearpoint-3eco-coalescence-filter/#respond Sat, 18 Jun 2022 12:12:01 +0000 https://pneumaticshop.in/?post_type=product&p=8186 CLEARPOINT® 3eco coalescing filters are used for the filtration of aerosols and solid particles in compressed gas systems. Depending on the requirements, filter elements with different filtration stages can be used to achieve the required compressed air class in accordance with ISO 8573-1. The condensate accumulated during filtration can be discharged manually or automatically.

Filtration With the CLEARPOINT® 3eco coalescing filter, the medium flows through the filter element from the inside to the outside. Compressed gas flows into the filter element from where it flows through the filter element into the filter vessel. During this process, particles as well as oil and water aerosols are separated by the filter material. The liquid components in the filter material move downwards due to gravity, drip off and collect at the base of the filter vessel. From there, they are drained off automatically or manually. Over time, particles become deposited in the filter material. This results in an increase in flow resistance (differential pressure) of the filter element. The particle charge or degree of pollution of the filter element can be read off using a differential pressure gauge. More detailed information about this can be found in the installation and operation manual enclosed with the differential pressure gauge.

]]> Condensate discharge through float drain
Float drains are mechanical condensate drains that work automatically as they are closed and opened based on the buoyancy of a float body. When the condensate in the vessel rises to a certain level, buoyant force pushes the float body up and opens the outlet channel for the condensate. The float body closes again when the condensate drops to below a certain level. A small amount of condensate remains in the vessel.
Two different float drains are used for discharging the condensate:
• Open when pressureless ([NO] normally open) – at operating pressure ≤ 0.5 bar(g) the float drain opens
• Closed when pressureless ([NC] normally closed) – the float drain remains closed even at operating pressure 0 bar(g)
Both types of drain are delivered with the position >>Automatic discharge<< from the factory. The knurled screw is screwed downwards as far as it will go. To test the discharge function or relieve the pressure on the filter during maintenance work, the float drain can be set to the position >>mechanically open<<. Screw the knurled screw anti-clockwise (left-hand thread) upwards as far as it will go.

Position no. Model series Construction size Designation
[1] S 040 Filter housing
S 050
S 055
S 075
M 010
M 012
M 015
M 018
M 020
M 022
M 023
M 025
M 027
M 030
M 032
Filter elements
Position no. Letter Code Designation 99.9% separation rate solid particles [μm] Residual oil content [mg/m³] Compressed air class in acc. with (ISO 8573 – 1)
[2] CX Coarse filter 2 … 5 ≤ 5 [4: – :4]
FX Fine filter 0.5 … 1 ≤ 0.05 [2: – :2]
SX Super fine filter 0.1 … 0.3 ≤ 0.005 [1: – :2]
Attachment Components Top
Position no. Letter Code Designation
[3] P Differential pressure gauge with potential-free contact
D Differential pressure gauge without potential-free contact
W Without indicator unit
Attachment Components Top
Position no. Letter Code Designation
[4] B BEKOMAT® 20
T BEKOMAT® 20 FM
M Manual condensate drain
F Float drain, open when pressureless (NO – normally open)
Z Float drain, closed when pressureless (NO – normally closed)
C Without condensate drain
CLEARPOINT® 3eco S040 S050 S055 S075 M010 M012 M015 M018 M020 M022 M023 M025 M027 M030 M032
Connection [inches] 3/8 1/2 1/2 3/4 1 1 1 1/2 1 1/2 2 2 2 2 1/2 2 1/2 3 3
Volume flow at 7 bar(g) energy-optimised [m³/h] 35 65 100 150 200 250 320 420 600 780 1020 1300 1620 1940 2400
Differential ressure [mbar] wet saturated) CX Ø 50
FX 80 115 150 105 120 165 80 90 120 150 200 100 115 120 145
SX 100 125 170 120 135 180 100 110 140 170 210 125 130 140 165
Volume flow at 7 bar(g) performance-oriented [m³/h] 46 85 130 195 260 325 415 545 780 1015 1325 1690 2100 2520 3120
Differential ressure [mbar] wet saturated) CX Ø 70
FX 105 160 230 150 180 230 110 125 180 210 290 140 155 180 220
SX 125 170 255 175 200 260 130 150 210 250 320 170 185 210 250
Category according to PED 2014/68/EU – – – – – – – – I I I II II II II
Min./max. operating pressure [bar(g)] 0 … 16
Min./max. operating temperature [°C] +2 … +60
Load test according to AD2000 10000 load changes ≙ pressure difference ≥3.2 bar at 16 bar(g)
Medium Compressed gases of fluid group 2 according to PED 2014/68/EU free of aggressive and corrosive components
Weight [kg] 0.75 0.85 1.2 1.7 2.1 2.2 4.1 4.5 5.1 6.1 7.1 19.9 22.6 25.9 29.9
Volume [l] 0.25 0.31 0.42 0.87 1.12 1.26 2.52 2.97 3.40 4.23 5.24 13.9 16.5 19.5 23.2
Filter Connection thread A B C1 C2 C3 C4 D E F H Filter element
G / NPT [inches] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] *1
S040 (type) 3/8 75 28 395 180 208 243 150 60 64.5 39.5 04 (type)
S050 (type) 1/2 75 28 425 210 238 273 150 60 64.5 39.5 05 (type)
S055 (type) 1/2 75 28 480 265 293 328 150 60 64.5 39.5 06 (type)
S075 (type) 3/4 100 34 495 280 303 343 150 80 63 45 07 (type)
M010 (type) 1 100 34 565 350 378 413 150 80 63 45 10 (type)
M012 (type) 1 100 34 600 385 413 448 150 80 63 45 12 (type)
M015 (type) 1 1/2 146 48 580 365 384 428 200 120 78.5 60 15 (type)
M018 (type) 1 1/2 146 48 633 418 437 481 200 120 78.5 60 18 (type)
M020 (type) 2 146 48 683 468 487 531 200 120 78.5 60 20 (type)
M022 (type) 2 146 48 780 565 584 628 200 120 78.5 60 22 (type)
M023 (type) 2 146 48 898 683 702 746 300 120 78.5 60 23 (type)
M025 (type) 2 1/2 260 77 886 671 684 734 300 200 130 120 25 (type)
M027 (type) 2 1/2 260 77 990 775 788 838 300 200 130 120 27 (type)
M030 (type) 3 260 77 1010 895 908 958 300 200 130 120 30 (type)
M032 (type) 3 260 77 1260 1045 1058 1108 300 200 130 120 32 (type)
]]> https://www.pneumaticshop.in/product/clearpoint-3eco-coalescence-filter/feed/ 0 CLEARPOINT 3E https://www.pneumaticshop.in/product/clearpoint-3e/?utm_source=rss&utm_medium=rss&utm_campaign=clearpoint-3e https://www.pneumaticshop.in/product/clearpoint-3e/#respond Sat, 18 Jun 2022 10:31:38 +0000 https://pneumaticshop.in/?post_type=product&p=8181 The CLEARPOINT principle for the reduction of energy and operating costs During compressed-air processing, the highest saving potential lies in the reduction of the energy costs: depending on the capac¬ity utilisation of the plant, these amount to up to 80% of the total costs. The energy consumption is significantly influenced by the filtration of the compressed air: the pressure drop resulting from filtration needs to be compensated by higher compressor per¬formance to maintain the required operating pressure. The conse¬quences are higher energy demand, premature compressor wear and thus higher costs. With the CLEARPOINT' compressed-air filter series for volume flows from 35 to 34,680 ni/h (at 7 bar), an economic concept for efficient compressed-air filtration is now available. Through inno¬vative filter elements and a flow-optimised, corrosion-protected housing construction, CLEARPOINT offers safe and reliable fil¬tration, and qualitatively better compressed air at significantly re¬duced operating costs.]]> Filtration with 3E: extra efficient
With a unique fibre structure and a new manufacturing technology, the filter elements of the CLEARPOINT series set new standards in compressed-air filtration. For decades, conventional filter media have been manufactured with the addition of binding agents.These can settle on the fibres of the filter medium and reduce the air flow. As a consequence, the pressure difference will be increased.
Optimised material and method
In the new CLEARPOINT 3E filter elements (3E = Energy Efficient Element), the use of binding agents is fully avoided. For the new medium, micro-fine borosilicate fibres and polyester fibres are firmly thermally fused with each other. Here, a high amount of fibres with a smaller diameter ensures a finer fibre structure. The material thus offers a separation surface which is four times larger than the separation surface of conventional filter media, and a larger cavity volume.The long-term stable composition of the fibres ensures high separation efficiency over the full depth of the filter bed and provides long-term support to the dirt retention capacity. Furthermore, this structure enables excellent fluid mechanics and thus additionally reduces the pressure difference. The results are significant energy savings at maximum filtration performance.
Performance comparison: ISO 12500
The performance data of the CLEARPOINT’ 3E filter elements which are offered for different applications and filtration degrees were tested and validated by an independent institution in accordance with the new international filter standard ISO 12500.

>  Performance-optimised: volume flow higher by up to 30%

>  Tested and validated in accordance with ISO 12500

> Improved separation performance

> High dirt retention capacity

> No intrinsic particle release

> Low flow resistance through an optimised interior and exterior stainless steel supporting cylinder

> Energy-optimised pressure difference

~ Reduction of the operating costs, in­creased profitability during operation

~ Easy installation, reliable operation

~ Easy maintenance

~ Demand-oriented – from 25 microns to 0.01 micron

~ Range of performance from 35 to 34,680 ni/h at 7 bar

~ Fast replacement of filter elements

CLEARPOINT® threaded filter
Model SI040 SI050 SI075 MI010 MI015 MI020
Connection (in inches) 3/8 1/2 3/4 1 1 1/2 2
Volume flow 7 bar (m³/h), performance-oriented 46 85 195 260 415 780
Volume flow 7 bar (m³/h), energy-optimised 35 65 150 200 320 600
Volume (I) 0.25 0.31 0.87 1.12 2.52 3.40
No. of Elements 1 1 1 1 1 1
Weight (kg) 0.75 0.85 1.70 2.10 4.10 5.10
Category in accordance with PED 97/23/EC, fluid group 2 – – – – – I
Dimension in mm
A 75 75 100 100 146 146
B 28 28 34 34 48 48
C1 395 437 507 575 586 691
C2 180 222 292 360 371 476
D 150 150 150 150 160 160

Threaded filter (S1040—M1020): flow-optimised housing made of saltwater-proof aluminium, high-grade corrosion protection through complete anodisation, additionally powder-coated outside, max. operating overpressure 16 bar. All volume-flow indications are based on 1 bar absolute and 20°C.

CLEARPOINT® flanged filter
Model L080 L100 L102 L150 L156 L200 L204 L254 L304
DN80 DN100 DN100 DN150 DN150 DN200 DN200 DN250 DN300
Volume flow 7 bar (m³/h), performance-oriented 1580 3160 4740 6320 11060 12640 15800 22120 34680
Volume flow 7 bar (m³/h), energy-optimised 1420 2840 4260 5680 9940 11360 14200 19880 31240
Volume (I) 22 40 63 66 95 120 160 265 407
No. of Elements 1 2 3 4 7 8 10 14 22
Weight (kg) 58 68 93 120 130 160 175 260 365
Dimension in mm
A 490 540 540 600 600 710 710 880 990
B 170 200 208 233 238 273 273 246 312
C1 1.350 1.399 1.420 1.470 1.478 1.553 1.570 1.607 1.750
C2 1.134 1.183 1.204 1.254 1.262 1.337 1.354 1.391 1.534
D 330 330 460 460 460 460 460 460 460

Flanged Filters (L080- L304): housing made of carbon steel, element distributor made up of stainless steel, design according to ASME Section VIII Div.1, painted outside. Operating Pressure 10 bar max. (Optional 16 bar), with Manual drain, (Filter is recommended with BEKOMAT-optional).All volume-flow indications are based on
1 barabsolute and 20°C.

]]> https://www.pneumaticshop.in/product/clearpoint-3e/feed/ 0 CLEARPOINT L100FDM & L100SDM https://www.pneumaticshop.in/product/clearpoint-l100fdm/?utm_source=rss&utm_medium=rss&utm_campaign=clearpoint-l100fdm https://www.pneumaticshop.in/product/clearpoint-l100fdm/#respond Sat, 18 Jun 2022 08:40:53 +0000 https://pneumaticshop.in/?post_type=product&p=8176 The latest generation of the CLEARPOINT compressed air filter series has enabled us to once again improve our solutions for compressed air filtration and be able to increase the deposition rate for oil aerosols by up to 10 fold. The differential pressure can be simultaneously reduced by up to 50% and the energy efficiency can therefore be considerably increased. Taking advantage of new material and production technologies as well as a flow-optimised, corrosion-protected housing design, CLEARPOINT provides safe and reliable filtration and a qualitative improved compressed air with considerably reduced operating costs. The particularly high deposition performance makes it possible to fulfill every compressed air filtration requirement with just 3 filtration rates – C, F and S. This makes the maintenance even easier and maintains the high performance values permanently.]]> Filter element: 88FX (Fine filter) SAP-Nr. 4038110 & 88SX (Super fine filter) SAP-Nr. 4038117
The CLEARPOINT filter element is used for the separation of aerosols and solid particles. The very fine borosilicate fibres are the prerequisite for a large cavity volume with a maximum separation surface. This results in very high performances at the lowest differential pressures. The significant performance increase with the CLEARPOINT filters is made possible by pioneering materials: An innovative open synthetic fleece (mesh) on the outside of the filter media ensures the required rigidity for the various filter positions, without thereby reducing the filter surface area. The pioneering production processes by utilising Softpleat technology provide the  optimum connection from many surfaces (important for particle deposition) and higher filter bed depths (ensures the deep filtration, especially for oil aerosols).
In accordance with the VDMA recommendation (VDMA 15390), the filter element should be exchanged, depending on the differential pressure, at the latest after 12 months.
Differential-pressure indicator: FDPS
The degree of pollution of the filter elements is indicated by a differential pressure manometer readable on both sides. The scaled announcement makes a direct operating cost analysis possible.
Drain: Manual drain valve
The filter is equipped with a manual drain valve.

•   Up to 10–fold increased oil aerosol deposition rates
•   Efficient filtration between 30% and 111% for the energy-optimized volume flows
•   Extremely reduced differential pressure
•   Reductions in energy and operating costs
•   Application oriented: Able to fulfill every compressed air filtration requirement  with just 3 filtration rates
•   Proven filter housing: flow–optimized air supply and fast exchange of filter elements
•   High corrosion protection due to high temperature galvanization

Technical Data L100FDM L100SDM
Maximum flow rate* at 7 bar flow-optimised: 3160 m³/h
energyefficient: 2840 m³/h		 flow-optimised: 3160 m³/h
energyefficient: 2840 m³/h
Compressed-air connection DN 100 DN 100
Particle classification 1 μm 0.01 μm
Removal of solid particles up to 99.83% 0.5 – 2.0 μm 99.98% 0.1-0.5 μm
Pressure difference (wet-saturated) ** 85 mbar 110 mbar
Initial pressure difference (dry) 50 mbar 60 mbar
Oil aerosol deposition rate 99.50 % 99.95 %
Residual oil aerosol content up to 0.05 mg/m³ up to 0.005 mg/m³
Maximum operating pressure 16 bar 16 bar
Weight 68 kg 68 kg
Corrosion protection Carbon steel housing, high temperature galvanized, element seat
made of stainless steel, paint finish outside.		 Carbon steel housing, high temperature galvanized, element seat
made of stainless steel, paint finish outside.
manufacturing standards / testing DGRL 2014/68/EU DGRL 2014/68/EU

* related to 20 °C and 1 bar, absolute
** for an energy-optimised volume flow

]]> https://www.pneumaticshop.in/product/clearpoint-l100fdm/feed/ 0 Condensate Technology | BEKOMAT ® 31U | 32U | 33U | 33U CO https://www.pneumaticshop.in/product/condensate-technology-bekomat-31u-32u-33u-33u-co/?utm_source=rss&utm_medium=rss&utm_campaign=condensate-technology-bekomat-31u-32u-33u-33u-co https://www.pneumaticshop.in/product/condensate-technology-bekomat-31u-32u-33u-33u-co/#respond Sat, 18 Jun 2022 05:54:04 +0000 https://pneumaticshop.in/?post_type=product&p=8151 During compressed air generation and processing, the optimum quality for the application should be achieved. It is important to remove contaminants and humidity from the compressed air as these can lead to quality problems, failures or loss of production. Condensate discharge without compressed air loss The BEKOMAT® drains off condensate without loss of compressed air, thus reducing energy costs and CO2 emissions. This is made possible by the integrated capacitive sensor, smart electronics for volume-controlled condensate discharge and the proven pilot-controlled solenoid valve.]]> The BEKOMAT ® designed for quick and cost-effective servicing

The innovative design of the BEKOMAT® 31U, 32U, 33U and 33U CO models is optimised for easy handling, installation and maintenance. The devices consist of no more than three assemblies joined together with quick-release connectors. Once installed, the control and sensor unit stays in place as only the service unit (including all wear and pressure parts) needs to be exchanged. This sturdy condensate drain is suitable for both oil-contaminated and oil-free, aggressive condensate.

› No loss of compressed air during draining
› Low operating costs
› Outstanding reliability
› Durable and resistant to dirt
› Large valve diameters prevent the formation of emulsions
› No delicate mechanical components
› Suitable for temperatures up to +70 °C
› Easy to install and virtually maintenance-free
› Versatile connection options
› Easy exchange of service unit, even where space is confirmed with even in small areas
› Servicing requires no installation work
› Automated operation and monitoring
› Ready for integration into modern system monitoring installations
› Automatic start of self-cleaning process based on dirt particle load
› Service indicator warns operators in advance when the service unit needs to be replaced

BEKOMAT® 31U
Technical Data
Max. compressor performance 3 m³/min | 2.5 m³/min | 1.5 m³/min
Max. refrigeration dryer performance 6 m³/min | 5 m³/min | 3 m³/min
Max. filter performance 30 m³/min | 25 m³/min | 15 m³/min
Min./max. operating pressure 0.8 … 16 bar (gauge) [optional: 1.2 … 16 bar (gauge)]
Housing aluminium + plastic, glass fibre reinforced
Diaphragm AU [optional: FKM]
Ambient temperature +1 °C … +60 °C [optional: +1 °C … +70 °C]
Weight (empty) 0.8 kg
Condensate inlet 1 x G½ (inside) [optional: NPT thread]
Condensate discharge 1 x G¼; hose connector, hose Ø = 10 mm (inside)
Operating voltage 95 … 240 VAC ±10% (50 … 60 Hz) / 100 … 125 VDC ±10%
or
24…48 VAC ±10% (50…60 Hz) / 18…72 VDC ±10%
Power consumption P = 0.6…3 VA (W)
Protection class IP 67
Wire cross-section
(mains connection)		 0.75 … 2.5 mm² (AWG 14…20)
Condensate oil-contaminated condensate
oil-free, aggressive condensate
Discharge Performance
Operating pressure bar (gauge) 1 bar 2 bar 3 bar 4 bar 5 bar 6 bar > 7 bar
Max. discharge rate (short-term) l/h 4.5 5.5
Ø discharge rate l/h 0.51 0.63
BEKOMAT® 32U
Technical Data
Max. compressor performance 6 m³/min | 5 m³/min | 3.5 m³/min
Max. refrigeration dryer performance 12 m³/min | 10 m³/min | 7 m³/min
Max. filter performance 60 m³/min | 50 m³/min | 35 m³/min
Min./max. operating pressure 0.8 … 16 bar (gauge) [optional: 1.2 … 16 bar (gauge)]
Housing aluminium + plastic, glass fibre reinforced
Diaphragm AU [optional: FKM]
Ambient temperature +1 °C … +60 °C [optional: +1 °C … +70 °C]
Weight (empty) 1 kg
Condensate inlet 1 x G½ (inside) [optional: NPT thread]
Condensate discharge 1 x G¼; hose connector, hose Ø = 10 mm (inside)
Operating voltage 95 … 240 VAC ±10% (50 … 60 Hz) / 100 … 125 VDC ±10%
or
24 … 48 VAC ±10% (50 … 60 Hz) / 18 … 72 VDC ±10%
Power consumption P = 0.6…3 VA (W)
Protection class IP 67
Wire cross-section
(mains connection)		 0.75 … 2.5 mm² (AWG 14…20)
Contact load max. AC 250 V, DC 30 V / 1A; min. DC 5V / 10 mA
Condensate oil-contaminated condensate
oil-free, aggressive condensate
Discharge Performance
Operating pressure bar (gauge) 1 bar 2 bar 3 bar 4 bar 5 bar 6 bar > 7 bar
Max. discharge rate (short-term) l/h 10
Ø discharge rate l/h 1.14
BEKOMAT® 33U
Technical Data
BEKOMAT® 33U BEKOMAT® 33U CO
Max. compressor performance 12 m³/min | 10 m³/min | 7 m³/min
Max. refrigeration dryer performance 24 m³/min | 20 m³/min | 14 m³/min
Max. filter performance 120 m³/min | 100 m³/min | 70 m³/min
Min./max. operating pressure 0.8 … 16 bar (gauge) [optional: 1.2 … 16 bar (gauge)]
Housing aluminium + plastic,
glass fibre reinforced		 Aluminium, hard-coated + plastic,
glass fibre reinforced
Diaphragm AU [optional: FKM]
Ambient temperature +1 °C … +60 °C [optional: +1 °C … +70 °C]
Weight (empty) 1.65 kg
Condensate inlet 3 x G½ (inside) [optional: NPT thread]
Condensate discharge 1 x G½; hose connector Ø = 13mm (inside)
Operating voltage 95 … 240 VAC ±10% (50 … 60 Hz) / 100 … 125 VDC ±10%
or
24 … 48 VAC ±10% (50 … 60 Hz) / 18 … 72 VDC ±10%
Power consumption P = 0.6…3 VA (W)
Protection class IP 67
Wire cross-section (mains connection) 0.75 … 2.5 mm² (AWG 14 … 20)
Contact load max. AC 250 V , DC 30 V / 1A; min. DC 5 V / 10 mA
Condensate oil-contaminated condensate oil-contaminated condensate oil-free, aggressive condensate
Discharge Performance
Operating pressure bar (gauge) 1 bar 2 bar 3 bar 4 bar 5 bar 6 bar > 7 bar
Max. discharge rate (short-term) l/h 25 33 40 45 50 60
Ø discharge rate l/h 1.59 2.06 2.51 2.85 3.17 3.8
]]> https://www.pneumaticshop.in/product/condensate-technology-bekomat-31u-32u-33u-33u-co/feed/ 0